Follower Pumps Are Easy To Install
Follower Pumps are a great way to replace air or hydraulic operated barrel pumps. These pumps offer many benefits, including ease of installation and maintenance. They can easily operate with progressive, injector, direct and dualine lubrication systems.
They are also easier to clean than traditional pumping units. They can be used to transfer liquids that may have small solids in them, and they are also ideal for delivering high viscosity materials.
To install a Follower Pump, all you need to do is remove the old pump, attach the new one and connect the fuel line and electrical connectors. You will want to ensure that the new fuel pump is seated evenly against the engine and that all the bolts are snugly tightened down.
Once you have the fuel pump and all the connections made, turn on the pump to test it out. The pump should run smoothly and produce a steady flow of gas from the banjo fitting. If the flow isn’t consistent or if it seems to be fluctuating, this can indicate that something is wrong with the fuel line and needs to be replaced.
If your pump is not working properly, the first thing to look for is excessive leakage around the packing gland. The follower should be adjusted on a regular basis to control this leakage. To do this, adjust the follower on a flat or 1/6 of a turn every fifteen minutes until you get an acceptable leak rate.
Inspect the packing for any missing rings or signs of extrusion between the shaft and the follower. If there is any evidence of this, the pump must be repacked with new packing.
You should also check the packing for excessive gaps between the rings and the stuffing box. These gaps can cause the packing to wear prematurely. If you find that the gap is too large, you should replace it with a bull ring or anti-extrusion ring.
In addition, it’s important to examine the follower to ensure that it isn’t worn through and causing damage to the camshaft. If the follower is worn through, this can mean that the camshaft lobe is also damaged and will need to be replaced as well.
Follower Pumps Are Easy To Maintain
Pumps are one of the most essential components of any industrial plant or factory as they work to dispense a specific amount of ingredient into a mix. If a pump fails, it can lead to significant downtime and loss of production.
The best way to keep a pump running smoothly is to schedule regular maintenance. This helps to reduce the likelihood of unexpected pump failures and also saves money on replacement parts as well as downtime.
Some of the most common maintenance tasks include checking for leaks, clogging and changing mechanical seals. These are all common issues that can impact on pump performance and cause a lot of mess if left unchecked.
Leaks – Check the stuffing box and the pump for any leaking points that may be causing a problem. This could be from the stuffing box itself, or from the mechanical seals.
Clogging – The solids in the liquid that are being pumped could be blocking the valves and impellers, which can cause a reduction in pump output. It is recommended that clogging be dealt with as soon as possible so that the pump can continue to function efficiently and without a major loss of production.
Repacking – If a pump is not operating correctly, it can be easy to repack the stuffing box and pump shaft with new packing. This will increase the life of the pump and prevent the deterioration of the seals.
A good rule of thumb is to repack the pump with a packing that is slightly smaller than the old one. This will ensure a more even distribution of pressure within the packing and reduce the likelihood of leaking.
Adjusting a gland follower to control leakage is another important maintenance task that can be carried out on a daily basis. This involves turning the nuts on the gland follower one flat or one quarter turn every fifteen minutes until a leak rate that is acceptable is achieved.
The process is simple and can be carried out by anyone with a little basic knowledge. However, it is important to remember that the pump can be very dangerous if it is not operated correctly so care should be taken during this procedure.
Follower Pumps Are Easy To Operate
Follower Pumps are a great option for industrial businesses looking for an efficient, high-quality system. They are easy to operate and maintain.
They are also easy to clean, making them a good choice for food and beverage manufacturing, as well as other industries where cleanliness is essential. Moreover, they are durable and can last for many years without breaking down or needing repair.
One of the biggest reasons for this is because they are made from high-quality materials. In addition, they are designed by professional engineers who understand how to design a product that will meet user needs.
Another factor that makes them easier to use is that they come with a variety of features. For ปั้มไลค์ , some of them are equipped with pressure limiting valves that can prevent overflow and ensure the system is working efficiently.
These pumps are also available in a variety of configurations, so you can easily find the right one for your business. They can even be customized to fit your application perfectly.
For instance, some models feature large material valves that allow you to pump high-viscosity inks. These features are important because they help you keep your system clean and free of contamination.
You can even choose a model that is designed to work with abrasive materials. This helps to ensure the system will last for as long as possible.
Other benefits include a heavy-duty spring and follower plate assembly, as well as an adjustable pump element for customizing your unit. This allows you to adapt your follower pump to the specific needs of your production line.
Finally, these pumps are also portable and can be easily serviced. This allows you to have a reliable, convenient unit on site at all times.
When it comes to operating follower pumps, the most important thing is to be careful and follow instructions carefully. Failure to do so can cause the motor to wear out, resulting in reduced output and more costs down the road. You should also be sure to check for leaks in the pipework and stuffing box, as these can affect performance as well.
Follower Pumps Are Easy To Repair
Pumps play a crucial role in many industrial plants and factories, and any downtime can result in lost output and costs. This is why pump maintenance is essential in order to ensure a smooth and efficient operation at all times.
Follower pumps are easy to repair and maintain, making them a great choice for a variety of industries. This is because they are designed by top professionals and made with high-quality materials, which means that you can expect them to function properly for a long time.
They can also be easily replaced by a technician if necessary, which saves you time and money since it doesn’t require tearing down internal pump components. Moreover, they are often available in a wide range of sizes to fit your specific needs.
Despite their ease of repair, pumps can still develop serious problems that may need to be addressed. Some common issues include gas binding, cavitation, and bearing rust.
The first step is to inspect your pump and identify any issues that may be present. This will allow you to take care of any underlying problems before they become bigger issues and cause further damage to your equipment.
One way to identify a problem is by looking at the ring seal. If there is a gap between the ring seal and the shaft, you may need to install a bull ring or anti-extrusion ring.
Another indicator of an underlying issue is the condition of the packing gland. If there is excessive leaking, this can be caused by the packing gland not being adjusted properly or by a clogged drain line.
When checking the packing gland, it is important to make sure that all parts are clean and free of dirt or grit. This will help to prevent rust and corrosion from developing in the future.
It is also important to check the condition of the packing lubricant. This will ensure that the lubricant is working correctly and will avoid any premature bearing failures.
Follower pump manufacturers recommend using a grease that is compatible with the material being dispensed, and also a lubricant that has a low abrasion index. Having the right lubricant will not only keep the pump functioning, but it will also extend its life by keeping it protected from abrasion and wear.